高精度定位與焊接
High-Precision Positioning and Welding
設備采用智能視覺(jué)定位系統，實(shí)現±0.1mm的高精度定位，確保焊接準確性。例如，在電池片串焊過(guò)程中，該技術(shù)可精準對齊焊帶與電池片主柵線(xiàn)，避免虛焊、過(guò)焊等缺陷，提升組件功率輸出穩定性。
The equipment adopts an intelligent vision positioning system to achieve high-precision positioning of ±0.1mm, ensuring welding accuracy. For example, during cell string welding, this technology precisely aligns the ribbon with the cell's busbars, avoiding defects like cold solder joints or over-soldering, thereby enhancing module power output stability.*
自適應焊接工藝
Adaptive Welding Process
設備配備自適應溫度控制系統，可根據電池片材料特性（如PERC、TOPCon、HJT等）自動(dòng)調節焊接溫度。例如，焊接HJT電池時(shí)，通過(guò)低溫焊接工藝減少熱損傷，保障電池片效率，同時(shí)降低碎片率。
The equipment is equipped with an adaptive temperature control system that automatically adjusts welding temperature based on cell material characteristics (such as PERC, TOPCon, HJT, etc.). For instance, when welding HJT cells, it employs a low-temperature welding process to reduce thermal damage, safeguard cell efficiency, and simultaneously lower breakage rates.
模塊化設計與快速換型
Modular Design and Quick Changeover
設備采用模塊化設計，支持快速切換不同規格組件生產(chǎn)，換型時(shí)間縮短70%。例如，從166mm電池片切換至210mm大尺寸電池片時(shí)，僅需調整夾具和參數，無(wú)需更換核心模塊，顯著(zhù)提升生產(chǎn)線(xiàn)靈活性。
The equipment adopts a modular design, supporting rapid switching for producing components of different specifications, reducing changeover time by 70%. For example, when switching from 166mm cells to 210mm large-size cells, only adjustments to fixtures and parameters are needed, without replacing core modules, significantly enhancing production line flexibility.
能耗優(yōu)化與節能技術(shù)
Energy Consumption Optimization and Energy-Saving Technology
設備集成能耗優(yōu)化系統，相比傳統設備節能30%以上。例如，通過(guò)激光功率自適應調節技術(shù)，在劃片環(huán)節根據材料厚度動(dòng)態(tài)調整能量輸出，減少無(wú)效能耗，降低生產(chǎn)成本。
The equipment integrates an energy consumption optimization system, saving over 30% energy compared to traditional equipment. For example, through laser power adaptive adjustment technology, it dynamically adjusts energy output during the scribing process based on material thickness, reducing wasted energy consumption and lowering production costs.
工序整合與效率提升
Process Integration and Efficiency Improvement
劃焊一體機將劃片與焊接兩道工序無(wú)縫銜接，節省30%場(chǎng)地空間，同時(shí)提升生產(chǎn)效率。例如，傳統工藝中劃片與焊接分步進(jìn)行，需人工轉運中間產(chǎn)品，而一體機實(shí)現自動(dòng)化連續生產(chǎn)，產(chǎn)能可達15000半片/小時(shí)。
The scribing and welding combined machine seamlessly integrates the scribing and welding processes, saving 30% of floor space while improving production efficiency. For instance, in traditional processes, scribing and welding are separate steps requiring manual transfer of intermediate products, whereas the combined machine enables automated continuous production with a capacity of up to 15,000 half-cells per hour.
在線(xiàn)檢測與質(zhì)量控制
Online Inspection and Quality Control
設備配備實(shí)時(shí)質(zhì)量檢測模塊，可監測焊接溫度、壓力、功率等參數，并反饋至控制系統。例如，通過(guò)動(dòng)態(tài)阻抗監測系統，將焊點(diǎn)不良率控制在0.3%以下，確保組件長(cháng)期可靠性。
The equipment is equipped with a real-time quality inspection module that monitors parameters such as welding temperature, pressure, and power, and feeds back to the control system. For example, through a dynamic impedance monitoring system, it controls the solder joint defect rate below 0.3%, ensuring long-term module reliability.
兼容性與技術(shù)前瞻性
Compatibility and Technical Foresight
設備支持210mm大尺寸硅片及異質(zhì)結電池等新型技術(shù)，例如中步擎天研發(fā)的下一代設備已布局兼容鈣鈦礦電池的柔性封裝工藝，滿(mǎn)足行業(yè)向大尺寸、薄片化發(fā)展的趨勢。
The equipment supports new technologies like 210mm large-size silicon wafers and heterojunction cells. For example, the next-generation equipment developed by Zhongbu Qingtian is already designed to be compatible with flexible encapsulation processes for perovskite cells, meeting the industry trend towards large-size and thinner wafers.
智能制造與數字化管理
Intelligent Manufacturing and Digital Management
設備可與MES系統無(wú)縫對接，實(shí)現生產(chǎn)數據實(shí)時(shí)監控與分析。例如，通過(guò)預測性維護功能，提前識別設備故障風(fēng)險，降低停機時(shí)間；遠程技術(shù)支持模塊可快速響應生產(chǎn)問(wèn)題，提升運維效率。
The equipment can seamlessly interface with MES (Manufacturing Execution System), enabling real-time monitoring and analysis of production data. For instance, predictive maintenance functions identify potential equipment failure risks in advance, reducing downtime; the remote technical support module allows quick responses to production issues, improving operational efficiency.
